NJ Ceramics has a highly adept quality control team that is highly motivated to consistently innovate our digital tile products. Our quality control team follows a substantial, structured, adaptable, and customizable production process to produce digital tiles composite supplies innovatively. Our high-end digital tiles products go through a compulsory quality check cycle at every production, imprinting, and marketing phase. Our in-house research and development team strictly works on controlling and maintaining the log of quality checks performed on the polished digitally vitrified tiles products.

NJ Ceramic’s Research and Development department sternly adheres to follow the standardized method to weigh the raw materials for the digital tiles production. Our company has the facility of two different batching units with self-calibrated load cells for accurate deliberating of raw materials that are necessary for the digital tiles production. These self standardized types of machinery play a very vital role in monitoring the quality of final output.

NJ Ceramic’s Milling department is skilled and armed with high power rotary mills, which has the competence of 400MT per day with premium content of trade in alumina pebbles for appropriate crushing and consistent mixing of each loaded constituents in mills.

NJ Ceramic’s production mill has fully equipped high capacity underground tanks that can hold up to 4000 liters of the homogenous mixture. These tanks’ high capacity helps them achieve proper raw powder consistency, adequate mixing for grinned slip, and removing undesirable gases from the slip.

NJ Ceramic’s quality control department keeps an eye to maintain the produced digital tiles products’ quality. To achieve the excellence and finishing of the delivered products, our production team has the most advanced three tiers automatic iron, get rid of the magnetic system. This magnetization process cancels out the iron content from slip and builds up body tone and transparency on the slab’s surface.

The spray dryer phase is crucial for any digital tiles production cycle as it controls the powder’s Granulometry for proper pressing. NJ Ceramic production unit has a spray dryer that is 100% auto controlled and allows the production department to achieve the desire Granulometry and moisture of the powder.

NJ Ceramic has a fully customized powder storage system well equipped to contain and hold powder with various constituents & different colors required for multiple digital tiles production stages. Our powder storage system is regulated entirely by software programming, and there is no manual or human interference allowed for shifting or swapping powder for the critical stage. This programmed system helps our production unit develop a consistent color tone and texture of the body on the slabs’ surface.

Once the produced slabs have the desired texture with color and hues, the dry color and flakes process comes into action. NJ Ceramic has a unified machine with a unique ability that starts from powder batching and storage silos to press feeder—using this remarkable machine, a proper batching of powder for application at the press. This machine also enables the online coloring of powder with consistent mixing, which helps control tones of the slabs’ full-color body. NJ Ceramic’s dry color and flakes process permit the online flakes batching with different colors and mixed for homogenous surfaces throughout tiles to provide aesthetical effects on tile surfaces.